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Aac plant turnkey project:-

Scope of A Turnkey AAC Plant Project

1. Feasibility & Planning

Market study (local demand for AAC blocks, pricing trends).

Raw material survey (fly ash, lime, gypsum, sand availability).

Project report (techno-economic viability, ROI, payback period).

2. Engineering & Design

Plant layout (land utilization, workflow, utilities).

Civil & structural design (foundation, buildings, storage silos, curing yard).

Electrical, piping, and automation system design.

3. Machinery Supply

Complete AAC block manufacturing machinery:

Batching & mixing system

Moulds & pre-curing arrangements

Cutting machines

Autoclaves & boiler system

Packing & handling equipment

Automation (PLC/SCADA if fully automatic plant).

4. Erection & Commissioning

Installation of machines & civil structures.

Alignment, trial runs, and calibration.

First production batches.

5. Training & Handover

Training plant operators & maintenance staff.

SOPs (standard operating procedures).

Quality control protocols (strength, density, curing tests).

6. After-Sales Support

Spares supply.

Troubleshooting & performance optimization.

Periodic audits (some consultants include 6–12 months of post-setup support).