Bhagyashree Ventures
Vesu, Surat, Gujarat
GST No. 24ASKPK9049H1ZF
TrustSEAL Verified
Call 08048267724 79% Response Rate
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Service Details:
| Plant Capacity | 500–600 m³/day |
| Automation Grade | Semi Automatic |
| Block Density | 500–600 kg/m³ |
| Autoclave Pressure | 10–12 bar |
| Power | 250–300 kW |
| Included Components | Main Production Line, Autoclave System, Boiler System, Control System, Curing & Stacking Equipment, Loading & Unloading System, Raw Material Silos, Crushing & Grinding Unit |
| Land Requirement | 5 acre (217800 sq ft) |
| Fuel Type | Coal |
| Plant Type | Turnkey Plant |
| Technology | Tilting Technology |
Defines Block Height
After vertical cutting (length & width), the horizontal machine ensures uniform thickness.
Maintains Dimensional Accuracy
Blocks must meet customer specifications for construction.
Prepares Cake for Autoclaving
Cuts evenly to allow uniform steam curing in autoclave.
Reduces Waste
Precise cutting minimizes scrap and ensures higher yield.
Cutting Frame
Holds high-tension cutting wires horizontally.
May have multiple levels for multi-layer cutting.
Tensioning System
Maintains proper wire tension to prevent sagging or breakage.
Drive System
Motor-driven (AC or servo motor) to move wires through the cake.
Tilting Table / Support
Holds green cake steady during cutting.
May include hydraulic or manual tilting mechanism for loading.
Control Panel
PLC-based or semi-automatic system to adjust cutting speed, thickness, and number of cuts.
| Parameter | Typical Value |
|---|---|
| Cutting Thickness | 50–300 mm (adjustable) |
| Wire Diameter | 0.8–1.2 mm |
| Cutting Speed | 0.8–1.5 m/min |
| Motor Power | 3–7.5 kW |
| Accuracy | ±1 mm |
Green cake is demoulded and placed on the tilting table.
Horizontal wires pass through the cake to cut it into layers.
Cut layers are separated for autoclaving.
Multi-layer horizontal machines allow simultaneous cutting of several layers.
Service Details:
| Plant Capacity | 500–600 m³/day |
| Automation Grade | Semi Automatic |
| Block Density | 500–600 kg/m³ |
| Autoclave Pressure | 10–12 bar |
| Power | 200–250 kW |
| Fuel Type | Coal |